PROCESS DEVELOPMENT & JOB DEBURRING

Services for burr-free components

PROCESS DEVELOPMENT AND JOB DEBURRING FOR MECHANICAL DEBURRING

Reliable guarantee of burr-free parts

KADIA has decades of know-how in the development of mechanical deburring processes. With the most modern machines and a wide range of tools, our experts work on new solutions for complex deburring tasks. In many cases, we also provide the deburring of prototypes and small batches.

PROCESS DEVELOPMENT & TOOL DESIGN

Know-how from deburring experts

Deburring tasks are complex, various and different – for this we offer optimally suited deburring processes. We use different types of tools according to the position, shape and thickness of the burrs. 

KADIA identifies the requirements directly on your sample parts and compiles your individual deburring process. The selection of deburring tools is done regardless of manufacturer. In this way we guarantee not only the best deburring solution, but also a cost-effective one.

DEBURRING PROCESSES WITH GEOMETRICALLY DEFINED CUTTING EDGE

Burr processing by means of percussive or cutting tool action – advantages: high tool life quantities and low tool costs

Brush deburring tools with metal filaments

Tool types: roller brushes, cup brushes, disc brushes, pencil brushes, circular brushes, cylindrical brushes

Abrasives: steel wire

Use: removal of loose burrs and edge rounding

Milling cutter deburring tools

Tool types: cylindrical cutter, bevel cutter, spherical cutter

Abrasives: milling cutters with positive or negative rake angle

Use: removal of strong burrs and undefined or defined chamfering

Backwards deburrers

Tool types: sprung deburrers in spherical, trapezoidal or pyramidal shape

Abrasives: carbide cutting edges

Use: deburring of bore edges

 

REQUEST

DEBURRING PROCESSES WITH GEOMETRICALLY UNDEFINED CUTTING EDGE

Processing by means of abrasive, grinding tool action – advantages: surface improvement, prevention of secondary burr and material deformation

Brush deburring tools with abrasive filaments 

Tool types: roller brushes, cup brushes, disc brushes, pencil brushes, circular brushes, cylindrical brushes

Abrasives: nylon bristles, CBN, diamond

Use: removal of loose burrs and edge rounding with surface protection

Electroplated deburring tools

Tool types: cylindrical deburring shafts, spherical deburring shafts

Abrasives: CBN, diamond

Use: removal of strong burrs, deburring of small bores

Polishing tools

Tool types: Non-woven abrasives, fiber with polishing admixtures

Abrasives: ceramic, silicon carbide

Use: manufacture of high-gloss surfaces with surface roughness < 1 µm

 

REQUEST

JOB DEBURRING OF PROTOTYPES AND SMALL BATCHES

Our competence at your service – quickly and reliably

Are you looking for the right deburring process for your workpieces? Do you want to deburr your sample parts and pre-production parts without large investments in equipment? Reliability, precision and cost effectiveness are your highest priorities? Then outsourcing to KADIA’s deburring experts is the most appropriate solution.

In our technical center, we use the most modern robot and NC- based machine technology for the deburring and finishing of complex workpieces. Whether descaling or defined edge chamfering, polishing or high-pressure deburring: further processing is also part of our offer range. 

We use not only a large number of deburring tools for process developments and prototype deburring, but also put our entire experience and know-how at your disposal. In this way, we respond quickly and competently to your requirements.

REQUEST

FACTS AND FIGURES

>200 sq mSurface in our technical center
2 tonsMaximum workpiece weight 
5 axisCNC deburr center for wet or dry processing
7 axisDeburr robot center in foundry version
> 1.500Tool types available for developments